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Friday, 15 May 2015

Important tools for boiler maintenance and installation

22:31 by powermasterNo comments
For industries, where a boiler is extensively used, it is very important to take better care of the boiler. There are many things that are necessary to keep the boiler running with its full capacity and efficiency. No company would want to replace its boiler in very short time as it involves a lot of money and time to install a new boiler. For long life of boiler, proper care and maintenance of the boiler are necessary.

If you want to carry out regular and proper maintenance of your boiler, you will need some essential tools and equipment to do it. Here are given some of the essential tools that are used for efficient boiler maintenance.


Tube cleaners- Tube cleaners are used to get rid of the foreign particles from the inner surface of the boiler. These particles are introduced to the tubes along with the feed water. If these particles are not removed from the tubes at the right time, they can reduce the performance of the tube which will eventually affect the overall performance of the boiler leading to economical loss of the industry.

Tube expanders- The tube expanders are used for increasing the diameter of the tube without causing any damage to the surface of the tubes. Several times, the size of the tube does not fit the cavity in the tube sheet. In that case, the tube expanders are used.

Pipe facing tools- When you need to join two different pipes through welding, there is a need for pipe facing machines so that the ends of the tubes are leveled properly for a strong weld. With proper pipe facing, the material needed for welding also reduced to great extent.


Tube drift- The tube drift is used during the installation of a tube. It is placed in the front of the tube so that the tube is not damaged during installation. It installs the tube in the tube sheet safely and ensures perfect alignment of the tubes.  

Tube flaring tool- Once the tube is installed in to the tube sheet, it is important to fix the tube into the sheet firmly by increasing the diameter of the tube beyond the tube sheet.

Joint testing kits- If there is a joint in the boiler tubes that has leakage; it can lead to heavy loss in the form of energy loss. Additionally, it can also be a great safety threat for the equipment as well as people. The joint testing kit is an important tool that is used for ensuring leakage free joints in a boiler.

Along with these tools, it is also important that the boiler is operated by a competent and well qualified boiler operator as he knows how to operate a boiler without causing any damage to the boiler. By keeping these points in mind, you can enjoy the services of your boiler for a long time with good efficiency.
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Hence, POWERMASTER was born in 1972 with Tube Expanders as its only product. The initial years were filled with struggle with long periods of time where there was not enough money to take home a salary. The founder persevered and the company grew, slowly but steadily.

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