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Thursday, 18 September 2014

Keep your boiler healthy for a long time

04:12 by powermasterNo comments


A large number of accidents that happen in industries are due to bad maintenance and operations. In the industries where boilers are used such as sugar factories, the proper care of boilers is very important. If the safety and care of boilers is neglected, it can lead to fatal accidents, which can cause great loss of property and lives. Additionally, bad operation and lack of maintenance lead to a shorter life of your boiler. If you want your boiler to keep working for a long time, you should keep the following points in your mind. 

Hiring a well qualified and well experienced boiler operator is the first and most important thing when you have a boiler in your plant. A well qualified boiler will not only operate in a safe manner, but will also follow all the safety rules to keep the boiler safe if the boiler operator is not qualified enough, he will find it difficult to read the various devices and gauges mounted on the boiler such as pressure gauge, thermometer, water level indicator and several others. . If the operator does not get correct reading, he will not be able to keep the boiler in to safe working limits. Crossing safe working limits can damage the equipments and can also lead to hazardous accidents. For example, if the pressure of steam in a boiler goes higher than the prescribed value, it can cause the boiler explode causing heavy loss. 

The second main aspect of keeping your boiler healthy for long time is maintenance of the boiler.  Here, maintenance refers to cleaning of the tubes and shell of the boiler along with proper inspection and repair of defective components and devices mounted on a boiler. 

The cleaning of boiler tubes is done to remove the sludge and scale from the inner surface of the boiler tube. This sludge and scale get deposited on the inner surface of the tubes with the prolonged use of boiler. If this scale is not removed on time, it can lower the efficiency of the boiler and also it can cause the tubes to crack. The scaling of boiler tube is done manually in smaller boilers and for big boilers such as sugar factory boilers, bigger tube cleaning systems are used. Sugar factory tube cleaners make it very easy and fast to clean the tubes of the boilers. 

After the tubes of the boiler are cleaned and freed from scale and sludge, the next step of maintenance of boiler is to carry out a thorough inspection of all the boiler components. If any of the components is found defective, it has to be replaced by a working component immediately. You cannot ignore any defect in the boiler components as operating a boiler without properly working safety devices and components can result in fatal hazards.
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Tagged: heat exchanger tube cleaning, industrial tools, tube cleaning, tube cleaning tools, tube tools

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Hence, POWERMASTER was born in 1972 with Tube Expanders as its only product. The initial years were filled with struggle with long periods of time where there was not enough money to take home a salary. The founder persevered and the company grew, slowly but steadily.

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