A large number
of accidents that happen in industries are due to bad maintenance and
operations. In the industries where boilers are used such as sugar factories,
the proper care of boilers is very important. If the safety and care of boilers
is neglected, it can lead to fatal accidents, which can cause great loss of
property and lives. Additionally, bad operation and lack of maintenance lead to
a shorter life of your boiler. If you want your boiler to keep working for a
long time, you should keep the following points in your mind.
Hiring a well
qualified and well experienced boiler operator is the first and most important
thing when you have a boiler in your plant. A well qualified boiler will not
only operate in a safe manner, but will also follow all the safety rules to
keep the boiler safe if the boiler operator is not qualified enough, he will
find it difficult to read the various devices and gauges mounted on the boiler
such as pressure gauge, thermometer, water level indicator and several others. .
If the operator does not get correct reading, he will not be able to keep the
boiler in to safe working limits. Crossing safe working limits can damage the
equipments and can also lead to hazardous accidents. For example, if the
pressure of steam in a boiler goes higher than the prescribed value, it can
cause the boiler explode causing heavy loss.
The second main
aspect of keeping your boiler healthy for long time is maintenance of the
boiler. Here, maintenance refers to
cleaning of the tubes and shell of the boiler along with proper inspection and
repair of defective components and devices mounted on a boiler.
The cleaning of
boiler tubes is done to remove the sludge and scale from the inner surface of
the boiler tube. This sludge and scale get deposited on the inner surface of
the tubes with the prolonged use of boiler. If this scale is not removed on
time, it can lower the efficiency of the boiler and also it can cause the tubes
to crack. The scaling of boiler tube is done manually in smaller boilers and
for big boilers such as sugar factory boilers, bigger tube cleaning systems are
used. Sugar factory tube cleaners make it very easy and fast to clean
the tubes of the boilers.
After the tubes
of the boiler are cleaned and freed from scale and sludge, the next step of
maintenance of boiler is to carry out a thorough inspection of all the boiler
components. If any of the components is found defective, it has to be replaced
by a working component immediately. You cannot ignore any defect in the boiler
components as operating a boiler without properly working safety devices and
components can result in fatal hazards.
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